The link between driver turnover and motor carrier safety
While it makes sense that an increase in driver turnover would have a negative effect on the carriers' safety, little is known about the exact nature of the relationship and about whether managers can take steps to mitigate those negative effects.
THE ARTICLE
"How does driver turnover affect motor carrier safety performance and what can managers do about it?" by Jason W. Miller of Michigan State University, John P. Saldanha of West Virginia University, Manus Rungtusanatham of The Ohio State University, and Michael Knemeyer of The Ohio State University. Published in the September 2017 issue of the Journal of Business Logistics.
THE UPSHOT
Truck driver turnover—the rate at which drivers voluntarily and involuntarily leave their jobs—and motor carrier safety are big concerns for the trucking industry and shippers who use trucking services. However, relatively little is known about the effect of turnover on safety. While it makes sense that an increase in driver turnover would have a negative effect on the carriers' safety, little is known about the exact nature of the relationship and about whether managers can take steps to mitigate those negative effects.
To answer those questions, Dr. Jason Miller of Michigan State University and his fellow researchers utilized a multimethod research design where they first surveyed managers at for-hire U.S. motor carriers, and then combined that information with data on carriers' safety violations that are publicly available from the U.S. Federal Motor Carrier Safety Administration (FMCSA). Analysis of the data found that the relationship between driver turnover and safety is not linear. Rather, a given percentage-point increase in driver turnover has a more pronounced negative effect on the rate of safety violations for a carrier with a low rate of driver turnover than it has on one with a high rate of driver turnover. The research also found that having formal rules and standard operating procedures for drivers and centralizing decision-making can mitigate the negative effect of driver turnover on some (but not all) facets of motor carrier safety.
Miller, the article's lead author, spoke with Supply Chain Quarterly Senior Editor Susan Lacefield about the practical implications of these findings.
What was the impetus for your research?
This research formed one of the three essays of my Ph.D. dissertation. I decided to examine the issue of how driver turnover related to motor carriers' rates of safety violations because 1) there has been limited empirical work on the topic despite its importance; 2) people have generally assumed that this relationship is linear, by which I mean a 1 percentage-point increase in turnover has the same negative effect on safety regardless of a carrier's baseline turnover rate; and 3) there is limited understanding concerning whether managers can mitigate the presumed negative consequences [of the relationship] between turnover and safety.
What did your research show about the link between driver turnover and motor carrier safety performance?
This research finds evidence that an increase in carriers' driver turnover rates results in worse performance for the "unsafe driving," "hours-of-service compliance," and "vehicle maintenance" safety metrics tracked by the FMCSA. However, for all three metrics, we find that the relationship is highly nonlinear, such that a 1 percentage-point increase in driver turnover has a far more pronounced negative effect when a carrier has a low baseline rate for turnover (for example, 20 percent annually) versus when a carrier has a high baseline rate for turnover (for example, 100 percent). We further found that when carriers determine how drivers execute work activities—what we term "activity control" in our paper—it helps to mitigate the negative consequences of increases in driver turnover on the unsafe driving measure.
Can you provide some examples of activity controls that can improve motor carrier safety?
Activity control represents the extent that the carriers' managers shape how drivers execute their tasks. This includes things such as scheduling work (for example, trying to prevent drivers from operating during the riskiest nighttime hours), establishing standard operating procedures for drivers to follow (for example, how pre-trip inspections should be conducted, how to alert dispatchers of drivers' locations, etc.), and determining what routes drivers should follow.
So companies that have such activity controls in place are able to reduce the negative consequences of turnover on some aspects of safety?
Activity control only mitigates the consequences of driver turnover on unsafe driving; it does not reduce the negative consequences of driver turnover on hours-of-service compliance or vehicle maintenance. In retrospect, this finding makes sense in that we would expect activity controls to more strongly influence drivers' in-cab operations, which are a direct cause of unsafe driving behaviors. In contrast, compliance with hours-of-service rules and maintenance are more directly influenced by carrier-level actions. Thus, activity control is not a panacea that can address all of the negative safety consequences arising from driver turnover.
Were there any other findings from the research that may be surprising or interesting to supply chain professionals?
One thing we found was that higher levels of driver turnover were negatively related to carrier safety for the three metrics tracked by the FMCSA (unsafe driving, hours-of-service compliance, and vehicle maintenance) that we utilized in our study. I had anticipated that this effect would only hold for unsafe driving and hours-of-service compliance, given that these two metrics are under the control of a carrier's drivers to a greater extent than vehicle maintenance is. This just goes to show the importance of addressing turnover.
The research also showed that driver turnover displayed a very strong nonlinear relationship with each of the safety metrics, which indicates that the carriers that should be most worried about a 1 percentage-point increase in turnover are, somewhat paradoxically, those with lower baseline turnover rates. The explanation we offered for this set of findings is that firms with a high baseline turnover rate are likely to have developed routines that help mitigate the consequences of turnover, such that a 1 percentage-point increase in turnover has limited impact on their operations. In contrast, for firms that tend to experience far lower turnover rates, a 1 percentage-point increase in turnover is far more disruptive.
What are some ways managers—both those who work for motor carriers and those who hire motor carriers—can apply the findings of your research?
Motor carrier managers can gain a better understanding of how reducing driver turnover is likely to improve their safety as well as a better understanding of when increases in turnover are likely to be the most detrimental to safety. Shippers can use carriers' data on driver turnover to develop better forward-looking projections of carriers' safety.
Our research further lends credence to the recent report by the National Academies of Sciences, Engineering, and Medicine (NASEM) that urged the FMCSA to collect more detailed information regarding carriers' operating characteristics that could affect their safety. Driver turnover was mentioned in this report as an area warranting data collection. The findings reported in our research corroborate the NASEM's recommendation.
What do you think the key takeaway from your research is for practitioners?
Driver turnover negatively affects carriers' safety across a variety of safety dimensions measured by the Federal Motor Carrier Safety Administration as part of the Compliance, Safety, and Accountability (CSA) program. But this relationship is highly nonlinear, in that a 1 percentage-point increase in driver turnover has a more pronounced negative effect on safety for carriers that have lower baseline rates of driver turnover. Thus, when practitioners evaluate the benefits from reducing turnover, they need to also incorporate costs that stem from lower safety compliance in addition to recruitment and training costs.
Editor's Note: CSCMP members can access JBL articles by clicking on the "Develop" tab at cscmp.org, selecting "Journal of Business Logistics," and using the secure link to the Wiley Online Library.
Manufacturing and logistics workers are raising a red flag over workplace quality issues according to industry research released this week.
A comparative study of more than 4,000 workers from the United States, the United Kingdom, and Australia found that manufacturing and logistics workers say they have seen colleagues reduce the quality of their work and not follow processes in the workplace over the past year, with rates exceeding the overall average by 11% and 8%, respectively.
The study—the Resilience Nation report—was commissioned by UK-based regulatory and compliance software company Ideagen, and it polled workers in industries such as energy, aviation, healthcare, and financial services. The results “explore the major threats and macroeconomic factors affecting people today, providing perspectives on resilience across global landscapes,” according to the authors.
According to the study, 41% of manufacturing and logistics workers said they’d witnessed their peers hiding mistakes, and 45% said they’ve observed coworkers cutting corners due to apathy—9% above the average. The results also showed that workers are seeing colleagues take safety risks: More than a third of respondents said they’ve seen people putting themselves in physical danger at work.
The authors said growing pressure inside and outside of the workplace are to blame for the lack of diligence and resiliency on the job. Internally, workers say they are under pressure to deliver more despite reduced capacity. Among the external pressures, respondents cited the rising cost of living as the biggest problem (39%), closely followed by inflation rates, supply chain challenges, and energy prices.
“People are being asked to deliver more at work when their resilience is being challenged by economic and political headwinds,” Ideagen’s CEO Ben Dorks said in a statement announcing the findings. “Ultimately, this is having a determinantal impact on business productivity, workplace health and safety, and the quality of work produced, as well as further reducing the resilience of the nation at large.”
Respondents said they believe technology will eventually alleviate some of the stress occurring in manufacturing and logistics, however.
“People are optimistic that emerging tech and AI will ultimately lighten the load, but they’re not yet feeling the benefits,” Dorks added. “It’s a gap that now, more than ever, business leaders must look to close and support their workforce to ensure their staff remain safe and compliance needs are met across the business.”
ReposiTrak, a global food traceability network operator, will partner with Upshop, a provider of store operations technology for food retailers, to create an end-to-end grocery traceability solution that reaches from the supply chain to the retail store, the firms said today.
The partnership creates a data connection between suppliers and the retail store. It works by integrating Salt Lake City-based ReposiTrak’s network of thousands of suppliers and their traceability shipment data with Austin, Texas-based Upshop’s network of more than 450 retailers and their retail stores.
That accomplishment is important because it will allow food sector trading partners to meet the U.S. FDA’s Food Safety Modernization Act Section 204d (FSMA 204) requirements that they must create and store complete traceability records for certain foods.
And according to ReposiTrak and Upshop, the traceability solution may also unlock potential business benefits. It could do that by creating margin and growth opportunities in stores by connecting supply chain data with store data, thus allowing users to optimize inventory, labor, and customer experience management automation.
"Traceability requires data from the supply chain and – importantly – confirmation at the retail store that the proper and accurate lot code data from each shipment has been captured when the product is received. The missing piece for us has been the supply chain data. ReposiTrak is the leader in capturing and managing supply chain data, starting at the suppliers. Together, we can deliver a single, comprehensive traceability solution," Mark Hawthorne, chief innovation and strategy officer at Upshop, said in a release.
"Once the data is flowing the benefits are compounding. Traceability data can be used to improve food safety, reduce invoice discrepancies, and identify ways to reduce waste and improve efficiencies throughout the store,” Hawthorne said.
Under FSMA 204, retailers are required by law to track Key Data Elements (KDEs) to the store-level for every shipment containing high-risk food items from the Food Traceability List (FTL). ReposiTrak and Upshop say that major industry retailers have made public commitments to traceability, announcing programs that require more traceability data for all food product on a faster timeline. The efforts of those retailers have activated the industry, motivating others to institute traceability programs now, ahead of the FDA’s enforcement deadline of January 20, 2026.
Shippers today are praising an 11th-hour contract agreement that has averted the threat of a strike by dockworkers at East and Gulf coast ports that could have frozen container imports and exports as soon as January 16.
The agreement came late last night between the International Longshoremen’s Association (ILA) representing some 45,000 workers and the United States Maritime Alliance (USMX) that includes the operators of 14 port facilities up and down the coast.
Details of the new agreement on those issues have not yet been made public, but in the meantime, retailers and manufacturers are heaving sighs of relief that trade flows will continue.
“Providing certainty with a new contract and avoiding further disruptions is paramount to ensure retail goods arrive in a timely manner for consumers. The agreement will also pave the way for much-needed modernization efforts, which are essential for future growth at these ports and the overall resiliency of our nation’s supply chain,” Gold said.
The next step in the process is for both sides to ratify the tentative agreement, so negotiators have agreed to keep those details private in the meantime, according to identical statements released by the ILA and the USMX. In their joint statement, the groups called the six-year deal a “win-win,” saying: “This agreement protects current ILA jobs and establishes a framework for implementing technologies that will create more jobs while modernizing East and Gulf coasts ports – making them safer and more efficient, and creating the capacity they need to keep our supply chains strong. This is a win-win agreement that creates ILA jobs, supports American consumers and businesses, and keeps the American economy the key hub of the global marketplace.”
The breakthrough hints at broader supply chain trends, which will focus on the tension between operational efficiency and workforce job protection, not just at ports but across other sectors as well, according to a statement from Judah Levine, head of research at Freightos, a freight booking and payment platform. Port automation was the major sticking point leading up to this agreement, as the USMX pushed for technologies to make ports more efficient, while the ILA opposed automation or semi-automation that could threaten jobs.
"This is a six-year détente in the tech-versus-labor tug-of-war at U.S. ports," Levine said. “Automation remains a lightning rod—and likely one we’ll see in other industries—but this deal suggests a cautious path forward."
Logistics industry growth slowed in December due to a seasonal wind-down of inventory and following one of the busiest holiday shopping seasons on record, according to the latest Logistics Managers’ Index (LMI) report, released this week.
The monthly LMI was 57.3 in December, down more than a percentage point from November’s reading of 58.4. Despite the slowdown, economic activity across the industry continued to expand, as an LMI reading above 50 indicates growth and a reading below 50 indicates contraction.
The LMI researchers said the monthly conditions were largely due to seasonal drawdowns in inventory levels—and the associated costs of holding them—at the retail level. The LMI’s Inventory Levels index registered 50, falling from 56.1 in November. That reduction also affected warehousing capacity, which slowed but remained in expansion mode: The LMI’s warehousing capacity index fell 7 points to a reading of 61.6.
December’s results reflect a continued trend toward more typical industry growth patterns following recent years of volatility—and they point to a successful peak holiday season as well.
“Retailers were clearly correct in their bet to stock [up] on goods ahead of the holiday season,” the LMI researchers wrote in their monthly report. “Holiday sales from November until Christmas Eve were up 3.8% year-over-year according to Mastercard. This was largely driven by a 6.7% increase in e-commerce sales, although in-person spending was up 2.9% as well.”
And those results came during a compressed peak shopping cycle.
“The increase in spending came despite the shorter holiday season due to the late Thanksgiving,” the researchers also wrote, citing National Retail Federation (NRF) estimates that U.S. shoppers spent just short of a trillion dollars in November and December, making it the busiest holiday season of all time.
The LMI is a monthly survey of logistics managers from across the country. It tracks industry growth overall and across eight areas: inventory levels and costs; warehousing capacity, utilization, and prices; and transportation capacity, utilization, and prices. The report is released monthly by researchers from Arizona State University, Colorado State University, Rochester Institute of Technology, Rutgers University, and the University of Nevada, Reno, in conjunction with the Council of Supply Chain Management Professionals (CSCMP).
The three companies say the deal will allow clients to both define ideal set-ups for new warehouses and to continuously enhance existing facilities with Mega, an Nvidia Omniverse blueprint for large-scale industrial digital twins. The strategy includes a digital twin powered by physical AI – AI models that embody principles and qualities of the physical world – to improve the performance of intelligent warehouses that operate with automated forklifts, smart cameras and automation and robotics solutions.
The partners’ approach will take advantage of digital twins to plan warehouses and train robots, they said. “Future warehouses will function like massive autonomous robots, orchestrating fleets of robots within them,” Jensen Huang, founder and CEO of Nvidia, said in a release. “By integrating Omniverse and Mega into their solutions, Kion and Accenture can dramatically accelerate the development of industrial AI and autonomy for the world’s distribution and logistics ecosystem.”
Kion said it will use Nvidia’s technology to provide digital twins of warehouses that allows facility operators to design the most efficient and safe warehouse configuration without interrupting operations for testing. That includes optimizing the number of robots, workers, and automation equipment. The digital twin provides a testing ground for all aspects of warehouse operations, including facility layouts, the behavior of robot fleets, and the optimal number of workers and intelligent vehicles, the company said.
In that approach, the digital twin doesn’t stop at simulating and testing configurations, but it also trains the warehouse robots to handle changing conditions such as demand, inventory fluctuation, and layout changes. Integrated with Kion’s warehouse management software (WMS), the digital twin assigns tasks like moving goods from buffer zones to storage locations to virtual robots. And powered by advanced AI, the virtual robots plan, execute, and refine these tasks in a continuous loop, simulating and ultimately optimizing real-world operations with infinite scenarios, Kion said.