Carriers and shippers can work together to bring about efficiencies in trucking and mitigate the cost of fuel surcharges, says Professor Chris Caplice.
If there's anything positive to be said about the economy, it's that the recession has provided a respite from the sky-high fuel costs that plagued shippers in the summer of 2007. Smart supply chain managers, however, are not allowing themselves to be lulled into a sense of complacency by lower prices. Instead, they are thinking about what actions they can take now and in the future to mitigate the effects of an inevitable return to high fuel costs.
This concern was evident at CSCMP's 2009 Annual Global Conference in Chicago, where attendees packed the room for Chris Caplice's session on fuel surcharges. In front of this audience, he discussed different approaches to fuel surcharge programs and their relationship to transportation rates.
Caplice, the executive director of the Massachusetts Institute of Technology's Center for Transportation & Logistics, has spent years studying the arcane world of surcharges as part of his broader focus on the impact of business policies on transportation rates. In a recent interview with Editor James Cooke, he discussed his surcharge research and other developments related to fuel price volatility.
What are the most common types of fuel surcharge programs in the United States today?
Fuel surcharge (FSC) programs are most commonly structured with three elements: a peg, or base, rate; an escalator; and a surcharge.
The peg rate is the minimum price for fuel, in dollars per gallon, above which the shipper pays the carrier some sort of fuel surcharge. If the price of fuel falls below this peg rate, the carrier has to subsidize the shipper. The current price of fuel [used for calculating surcharges] is typically taken at the national level, updated weekly, and posted on the U.S. Department of Energy web site. Some shippers use regional or route-specific fuel prices as well.
The escalator is the amount of change in the fuel price that is needed to trigger a surcharge payment. For example, if the escalator is [US] 5 cents per gallon, then every 5-cent increase in the price of fuel will trigger an additional surcharge payment ...
Finally, the surcharge itself is the amount paid by the shipper per incremental increase. This is predominately distance-based for truckload and is typically 1 cent per mile. Some shippers use a percentage- based surcharge, where a percentage of the line-haul rate is applied ... Some use a tiered fuel surcharge arrangement. In tiered programs, one fuel surcharge applies to low fuel costs and another one (usually paying less to the carriers) kicks in at a higher cost of fuel. The thought behind tiered programs is that as fuel costs increase, the carriers will become more efficient.
The most common values for a fuel surcharge program are a $1.20-per-gallon peg rate with a 55cent escalator and a 1-cent surcharge per mile. Some shippers are experimenting with reducing the peg rate to 0, thus taking full responsibility over fuel costs.
Can you explain how a zero peg rate would work?
Under a zero peg approach, a shipper would just pay a little more in fuel surcharges and hopefully a little less in line-haul costs. Let's use the example of a shipper with a lane where he is paying, say, $1.40 per mile for the line haul and the price of fuel is, say, $3.00 per gallon. If the shipper has a $1.20 peg rate with a 6-cent escalator and a 1-cent surcharge, he would be paying a fuel surcharge of 30 cents per mile, for a total payment (line haul plus fuel surcharge) of $1.70 per mile.
Now suppose that the shipper switches to a zero peg fuel surcharge program. This would mean that the surcharge, with fuel at $3.00 per gallon, would be equal to $3.00 divided by 6 cents, or 50 cents per mile. Naturally, then, the shipper would expect the carrier to reduce its line-haul rate from $1.40 to $1.20, so that the total payment to the carrier (line haul plus FSC) would be $1.70 per mile. The carrier makes the same amount of money; it is just paid out of different buckets. In the long run, [this approach] provides the shipper a clearer view into fuel costs, which should enable better management and control of those costs.
Name: Chris Caplice Title: Executive Director, Center for Transportation & Logistics Organization: Massachusetts Institute of Technology (MIT), Cambridge, Massachusetts, USA
BS in Civil Engineering, Virginia Military Institute
MS in Civil Engineering, University of Texas at Austinn
Ph.D. in Transportation and Logistics Systems, Massachusetts Institute of Technology
Dissertation, "An Optimization Based Bidding Process: A New Framework for Shipper-Carrier Relationships," won CSCMP (then Council of Logistics Management) 1997 Doctoral Dissertation Award
Publications: Journal of Business Logistics, International Journal of Logistics Management, and Transportation Research
Industry experience: senior management positions in supply chain consulting, product development, and professional services at several companies, including Chainalytics LLC, Logistics.com, and SABRE
Five years in the U.S. Army Corps of Engineers, achieving rank of Captain
How do fuel surcharge programs affect rates?
There are two schools of thought concerning the impact of fuel surcharges on line-haul rates. One says that they complement each other—for every 1 cent more the shipper provides the carrier in fuel surcharges, the line-haul rates will decrease by 1 cent. The other school of thought says they are totally independent, and that setting the line-haul price is done without considering the FSC program.
In some work that I have done with the consulting firm Chainalytics over the last several years, we have found that it is somewhere in the middle. Generally ... shippers paying more in fuel surcharges tend to have slightly lower line-haul rates.
However, this is not uniformly true across all companies or lanes within a firm's network. The fuel surcharge program affects lanes differently, mainly based on the origin and destination characteristics. FSC programs only pay for loaded miles, so the empty miles needed to get [a truck] to the origin from the previous load and from the destination to the next load are not covered ? The carriers, then, need to build not only the expected empty miles into the line-haul price but also an estimate of what the fuel costs will be. My sense is that shippers cover about 80 percent of the fuel costs that carriers spend.
Should shippers form risk-sharing agreements with their carriers as another way to deal with volatile fuel prices?
Technically, fuel surcharge programs are risk-sharing contracts. When most companies established them in the mid- to late-1990s, the price of fuel would actually fluctuate around the peg rate. This explains why most shippers have a peg rate in the range of $1.10 to $1.30 per gallon—it is the rough range of fuel costs during that time period. Now that fuel is in the range of $2.70 to over $3.00 a gallon, the probability of [the price] dropping to below $1.20 a gallon is very, very slight.
I think that FSC programs are absolutely critical for shippers and carriers. Ever since deregulation, shippers have enjoyed a very competitive truckload market, which produced "cost-plus" pricing. Because shippers also like stability in their costs, they have demanded— and gotten—long-term line-haul rate guarantees, usually for one to two years. There is simply no way a highly competitive market with cost-plus pricing can set long-term rates that are independent of fuel when that can be your major cost. Carriers have to pass on at least a portion of their fuel costs to shippers, if only to have some stability in their line-haul rates.
You've suggested that shippers leverage sustainability programs as another way to tame fuel surcharges. How would that work?
It is a lucky coincidence that efficiency and environmental sustainability are very tightly correlated. Decreasing empty miles, reducing the number of total truckloads, and increasing trailer loading utilization all lead to lower costs, less fuel used, and lower overall environmental impact.
Most shippers try to use carriers that are SmartWay certified; this is a trend that will only increase. Some shippers only use SmartWay carriers. I think the objective for all of this is to reduce the amount of fuel used, and not necessarily to reduce the amount of fuel surcharge paid.
[Editor's note: The SmartWay program is a U.S. government initiative, overseen by the Environmental Protection Agency, in which trucking companies take steps to improve fuel efficiency and decrease pollution.]
What other ways can carriers and
shippers work together to contain
fuel surcharges?
The real issue is to work to improve efficiency. This can be improved in a number of different ways. Better scheduling will reduce dwell time at the loading dock. More information on pending loads could lead to better trip chaining, which will reduce empty miles driven. There are also some firms that are helping carriers invest in certain technologies that improve fuel efficiency.
I am a proponent of the zero peg rate FSC programs that some shippers are implementing. This means that the shipper has pulled virtually all of the fuel costs out of their linehaul rates. They couple the zero peg rate to a planned-out, scheduled increase in the escalator. This provides an incentive for carriers to increase their fuel efficiency ? The escalator is essentially a proxy for the fuel efficiency of the carrier's fleet: an escalator of 5 cents per gallon implies 5-miles-per-gallon fuel efficiency, and a 6-cents-per-gallon escalator implies 6 miles per gallon, and so on.
Any idea where fuel prices are headed this year?
I am absolutely positive that fuel prices will go up—and then down. While the overall direction will most likely trend up over the next several years, the only sure thing is that price volatility will increase. In the ten years from 1994 to 2004, the weekly average change in Number 2 Diesel was about plus or minus 1 cent. Over the last five years, from 2004 to the end of 2009, this increased to almost plus or minus 5 cents per week! I see [fuel price volatility] only growing.
Supply chain planning (SCP) leaders working on transformation efforts are focused on two major high-impact technology trends, including composite AI and supply chain data governance, according to a study from Gartner, Inc.
"SCP leaders are in the process of developing transformation roadmaps that will prioritize delivering on advanced decision intelligence and automated decision making," Eva Dawkins, Director Analyst in Gartner’s Supply Chain practice, said in a release. "Composite AI, which is the combined application of different AI techniques to improve learning efficiency, will drive the optimization and automation of many planning activities at scale, while supply chain data governance is the foundational key for digital transformation.”
Their pursuit of those roadmaps is often complicated by frequent disruptions and the rapid pace of technological innovation. But Gartner says those leaders can accelerate the realized value of technology investments by facilitating a shift from IT-led to business-led digital leadership, with SCP leaders taking ownership of multidisciplinary teams to advance business operations, channels and products.
“A sound data governance strategy supports advanced technologies, such as composite AI, while also facilitating collaboration throughout the supply chain technology ecosystem,” said Dawkins. “Without attention to data governance, SCP leaders will likely struggle to achieve their expected ROI on key technology investments.”
The U.S. manufacturing sector has become an engine of new job creation over the past four years, thanks to a combination of federal incentives and mega-trends like nearshoring and the clean energy boom, according to the industrial real estate firm Savills.
While those manufacturing announcements have softened slightly from their 2022 high point, they remain historically elevated. And the sector’s growth outlook remains strong, regardless of the results of the November U.S. presidential election, the company said in its September “Savills Manufacturing Report.”
From 2021 to 2024, over 995,000 new U.S. manufacturing jobs were announced, with two thirds in advanced sectors like electric vehicles (EVs) and batteries, semiconductors, clean energy, and biomanufacturing. After peaking at 350,000 news jobs in 2022, the growth pace has slowed, with 2024 expected to see just over half that number.
But the ingredients are in place to sustain the hot temperature of American manufacturing expansion in 2025 and beyond, the company said. According to Savills, that’s because the U.S. manufacturing revival is fueled by $910 billion in federal incentives—including the Inflation Reduction Act, CHIPS and Science Act, and Infrastructure Investment and Jobs Act—much of which has not yet been spent. Domestic production is also expected to be boosted by new tariffs, including a planned rise in semiconductor tariffs to 50% in 2025 and an increase in tariffs on Chinese EVs from 25% to 100%.
Certain geographical regions will see greater manufacturing growth than others, since just eight states account for 47% of new manufacturing jobs and over 6.3 billion square feet of industrial space, with 197 million more square feet under development. They are: Arizona, Georgia, Michigan, Ohio, North Carolina, South Carolina, Texas, and Tennessee.
Across the border, Mexico’s manufacturing sector has also seen “revolutionary” growth driven by nearshoring strategies targeting U.S. markets and offering lower-cost labor, with a workforce that is now even cheaper than in China. Over the past four years, that country has launched 27 new plants, each creating over 500 jobs. Unlike the U.S. focus on tech manufacturing, Mexico focuses on traditional sectors such as automative parts, appliances, and consumer goods.
Looking at the future, the U.S. manufacturing sector’s growth outlook remains strong, regardless of the results of November’s presidential election, Savills said. That’s because both candidates favor protectionist trade policies, and since significant change to federal incentives would require a single party to control both the legislative and executive branches. Rather than relying on changes in political leadership, future growth of U.S. manufacturing now hinges on finding affordable, reliable power amid increasing competition between manufacturing sites and data centers, Savills said.
The number of container ships waiting outside U.S. East and Gulf Coast ports has swelled from just three vessels on Sunday to 54 on Thursday as a dockworker strike has swiftly halted bustling container traffic at some of the nation’s business facilities, according to analysis by Everstream Analytics.
As of Thursday morning, the two ports with the biggest traffic jams are Savannah (15 ships) and New York (14), followed by single-digit numbers at Mobile, Charleston, Houston, Philadelphia, Norfolk, Baltimore, and Miami, Everstream said.
The impact of that clogged flow of goods will depend on how long the strike lasts, analysts with Moody’s said. The firm’s Moody’s Analytics division estimates the strike will cause a daily hit to the U.S. economy of at least $500 million in the coming days. But that impact will jump to $2 billion per day if the strike persists for several weeks.
The immediate cost of the strike can be seen in rising surcharges and rerouting delays, which can be absorbed by most enterprise-scale companies but hit small and medium-sized businesses particularly hard, a report from Container xChange says.
“The timing of this strike is especially challenging as we are in our traditional peak season. While many pulled forward shipments earlier this year to mitigate risks, stockpiled inventories will only cushion businesses for so long. If the strike continues for an extended period, we could see significant strain on container availability and shipping schedules,” Christian Roeloffs, cofounder and CEO of Container xChange, said in a release.
“For small and medium-sized container traders, this could result in skyrocketing logistics costs and delays, making it harder to secure containers. The longer the disruption lasts, the more difficult it will be for these businesses to keep pace with market demands,” Roeloffs said.
Jason Kra kicked off his presentation at the Council of Supply Chain Management Professionals (CSCMP) EDGE Conference on Tuesday morning with a question: “How do we use data in assessing what countries we should be investing in for future supply chain decisions?” As president of Li & Fung where he oversees the supply chain solutions company’s wholesale and distribution business in the U.S., Kra understands that many companies are looking for ways to assess risk in their supply chains and diversify their operations beyond China. To properly assess risk, however, you need quality data and a decision model, he said.
In January 2024, in addition to his full-time job, Kra joined American University’s Kogod School of Business as an adjunct professor of the school’s master’s program where he decided to find some answers to his above question about data.
For his research, he created the following situation: “How can data be used to assess the attractiveness of scalable apparel-producing countries for planning based on stability and predictability, and what factors should be considered in the decision-making process to de-risk country diversification decisions?”
Since diversification and resilience have been hot topics in the supply chain space since the U.S.’s 2017 trade war with China, Kra sought to find a way to apply a scientific method to assess supply chain risk. He specifically wanted to answer the following questions:
1.Which methodology is most appropriate to investigate when selecting a country to produce apparel in based on weighted criteria?
2.What criteria should be used to evaluate a production country’s suitability for scalable manufacturing as a future investment?
3.What are the weights (relative importance) of each criterion?
4.How can this methodology be utilized to assess the suitability of production countries for scalable apparel manufacturing and to create a country ranking?
5.Will the criteria and methodology apply to other industries?
After creating a list of criteria and weight rankings based on importance, Kra reached out to 70 senior managers with 20+ years of experience and C-suite executives to get their feedback. What he found was a big difference in criteria/weight rankings between the C-suite and senior managers.
“That huge gap is a good area for future research,” said Kra. “If you don’t have alignment between your C-suite and your senior managers who are doing a lot of the execution, you’re never going to achieve the goals you set as a company.”
With the research results, Kra created a decision model for country selection that can be applied to any industry and customized based on a company’s unique needs. That model includes discussing the data findings, creating a list of diversification countries, and finally, looking at future trends to factor in (like exponential technology, speed, types of supply chains and geopolitics, and sustainability).
After showcasing his research data to the EDGE audience, Kra ended his presentation by sharing some key takeaways from his research:
China diversification strategies alone are not enough. The world will continue to be volatile and disruptive. Country and region diversification is the only protection.
Managers need to balance trade-offs between what is optimal and what is acceptable regarding supply chain decisions. Decision-makers need to find the best country at the lowest price, with the most dependability.
There is a disconnect or misalignment between C-suite executives and senior managers who execute the strategy. So further education and alignment is critical.
Data-driven decision-making for your company/industry: This can be done for any industry—the data is customizable, and there are many “free” sources you can access to put together regional and country data. Utilizing data helps eliminate path dependency (for example, relying on a lean or just-in-time inventory) and keeps executives and managers aligned.
“Look at the business you envision in the future,” said Kra, “and make that your model for today.”
Turning around a failing warehouse operation demands a similar methodology to how emergency room doctors triage troubled patients at the hospital, a speaker said today in a session at the Council of Supply Chain Management Professionals (CSCMP)’s EDGE Conference in Nashville.
There are many reasons that a warehouse might start to miss its targets, such as a sudden volume increase or a new IT system implementation gone wrong, said Adri McCaskill, general manager for iPlan’s Warehouse Management business unit. But whatever the cause, the basic rescue strategy is the same: “Just like medicine, you do triage,” she said. “The most life-threatening problem we try to solve first. And only then, once we’ve stopped the bleeding, we can move on.”
In McCaskill’s comparison, just as a doctor might have to break some ribs through energetic CPR to get a patient’s heart beating again, a failing warehouse might need to recover by “breaking some ribs” in a business sense, such as making management changes or stock write-downs.
Once the business has made some stopgap solutions to “stop the bleeding,” it can proceed to a disciplined recovery, she said. And to reach their final goal, managers can use the classic tools of people, process, and technology to improve what she called the three most important key performance indicators (KPIs): on time in full (OTIF), inventory accuracy, and staff turnover.