The rebound in demand after the Great Recession didn't last. Carriers in all sectors of the ocean shipping industry could have trouble filling the ships they ordered.
"May you live in interesting times" is alleged to be an ancient Chinese curse. If anyone is living in "interesting times" right now, it's the shipping industry. As a global business with highly fungible assets, shipping is very much influenced by the balance of supply and demand in both global and particular shipping markets. However, managing supply requires foresight of at least two years (the typical lag between a new vessel order and delivery), while demand is subject to economic growth and global sourcing patterns that have become increasingly volatile of late. A review of some of the developments in the three major industry sectors shows how changes in the forces affecting supply and demand are shaping the significant—and yes, interesting—challenges facing those in the industry.
Container (liner) shipping
Simply stated, times are not good in the container shipping industry. In fact, they have rarely been good for any extended period of time. For many years, the container shipping industry has depended on strong demand growth bailing out carriers that have placed aggressive orders for new capacity. That may not have been a great worry when the industry was growing at double-digit rates in the 1980s and 1990s, and periods of overcapacity were relatively brief. However, as Figure 1 makes clear, this has not been the case in recent years.
[Figure 3] Change in liquid bulk (tanker) vessel supply & demandEnlarge this image
Driven by the goal of maximizing scale economies, containership operators have been adding larger and larger vessels to their fleets—up to 18,000 TEU (20-foot equivalent units) at the upper end of the range. However, some fundamental changes that appear to be occurring on the demand side suggest that the "boom times" of recent decades may be a thing of the past. An April 2013 report on "nearsourcing," The AlixPartners Manufacturing-Sourcing Outlook, indicates that U.S. manufacturers may increasingly turn to U.S., Mexican, and other Latin American suppliers rather than stick with more distant sources in Asia. Two of the reasons for that shift cited in the report are exchange rates that reflect the increasing strength of Asian economies and automation (for example, three-dimensional printing), both of which will have a significant impact on manufacturing costs and choice of location.
Meanwhile, slow economic growth in Europe and that continent's own version of nearsourcing (shifting production from Asia to Eastern Europe) will continue to affect the Asia-Europe container trade. Over time, this shortening of supply chains on both sides of the world will reduce the need for containerships to move goods across miles of oceans between the developed world and its suppliers.
The outlook for 2013-2014 is a challenging one for container shipping, as excess capacity, particularly in the form of very large container ships, will not be balanced by a recovery in major liner shipping markets. Look for rate recovery to be modest at best in all of the major liner shipping markets over the next 18 months despite the current noncompensatory level of freight rates.
Dry bulk shipping
Demand within the dry bulk shipping segment is driven by the global need for basic commodities like coal, iron ore, and grain. Recent strong growth among Asian economies, particularly China, has been a major contributor to growth in demand for bulk carriers. However, slackening demand within these economies, partially driven by weakness in European and, to a lesser extent, American economic growth has led to a significant level of overcapacity in the dry bulk sector. This has been exacerbated by aggressive ordering of new tonnage by ship owners in response to the boom in demand seen in 2010, as indicated in Figure 2.
Nearsourcing is not likely to have the same effect on the dry bulk shipping markets that it will have on container shipping, so the outlook for this industry sector will depend on how long it will take for demand growth to absorb the infusion of new capacity that came into service in 2011 and 2012. A recovery in the short term (2013-2014) is unlikely, as the recent influx of new orders will not be offset by significant growth in dry bulk commodities shipments. Expect freight rates to remain relatively depressed for the next 12 to 18 months until demand catches up with supply.
Liquid bulk shipping
A similar nearsourcing effect appears to be influencing the supply/demand balance within the global oil and gas markets that are the fundamental drivers of demand for crude and product tankers. With the increase in U.S. domestic energy supplies due to the use of hydraulic fracturing ("fracking") technology and the substitution of alternative energy sources (for example, wind and solar) for fossil fuels in much of the developed world, the number of ton-miles required for transporting crude oil and other petroleum products by tankers is declining. As shown in Figure 3, the supply of tanker capacity has yet to be adjusted to reflect the reduction in ton-miles.
Accordingly, we can expect more rough seas in this sector as global energy supply chains experience substantial change, and changing energy markets have a long-term impact in the form of reduced ton-mile demand. Partial withdrawal of the United States from some crude markets will not have a big impact on rates for the very large tanker sizes that primarily focus on European and Asian markets; however the impact will be substantial in mid-range vessel segments. Nevertheless, increased demand for natural gas and the emergence of the United States as a significant liquid natural gas (LNG) exporter may boost rates in the larger gas carrier sector within the next two to five years.
Supply chain planning (SCP) leaders working on transformation efforts are focused on two major high-impact technology trends, including composite AI and supply chain data governance, according to a study from Gartner, Inc.
"SCP leaders are in the process of developing transformation roadmaps that will prioritize delivering on advanced decision intelligence and automated decision making," Eva Dawkins, Director Analyst in Gartner’s Supply Chain practice, said in a release. "Composite AI, which is the combined application of different AI techniques to improve learning efficiency, will drive the optimization and automation of many planning activities at scale, while supply chain data governance is the foundational key for digital transformation.”
Their pursuit of those roadmaps is often complicated by frequent disruptions and the rapid pace of technological innovation. But Gartner says those leaders can accelerate the realized value of technology investments by facilitating a shift from IT-led to business-led digital leadership, with SCP leaders taking ownership of multidisciplinary teams to advance business operations, channels and products.
“A sound data governance strategy supports advanced technologies, such as composite AI, while also facilitating collaboration throughout the supply chain technology ecosystem,” said Dawkins. “Without attention to data governance, SCP leaders will likely struggle to achieve their expected ROI on key technology investments.”
The U.S. manufacturing sector has become an engine of new job creation over the past four years, thanks to a combination of federal incentives and mega-trends like nearshoring and the clean energy boom, according to the industrial real estate firm Savills.
While those manufacturing announcements have softened slightly from their 2022 high point, they remain historically elevated. And the sector’s growth outlook remains strong, regardless of the results of the November U.S. presidential election, the company said in its September “Savills Manufacturing Report.”
From 2021 to 2024, over 995,000 new U.S. manufacturing jobs were announced, with two thirds in advanced sectors like electric vehicles (EVs) and batteries, semiconductors, clean energy, and biomanufacturing. After peaking at 350,000 news jobs in 2022, the growth pace has slowed, with 2024 expected to see just over half that number.
But the ingredients are in place to sustain the hot temperature of American manufacturing expansion in 2025 and beyond, the company said. According to Savills, that’s because the U.S. manufacturing revival is fueled by $910 billion in federal incentives—including the Inflation Reduction Act, CHIPS and Science Act, and Infrastructure Investment and Jobs Act—much of which has not yet been spent. Domestic production is also expected to be boosted by new tariffs, including a planned rise in semiconductor tariffs to 50% in 2025 and an increase in tariffs on Chinese EVs from 25% to 100%.
Certain geographical regions will see greater manufacturing growth than others, since just eight states account for 47% of new manufacturing jobs and over 6.3 billion square feet of industrial space, with 197 million more square feet under development. They are: Arizona, Georgia, Michigan, Ohio, North Carolina, South Carolina, Texas, and Tennessee.
Across the border, Mexico’s manufacturing sector has also seen “revolutionary” growth driven by nearshoring strategies targeting U.S. markets and offering lower-cost labor, with a workforce that is now even cheaper than in China. Over the past four years, that country has launched 27 new plants, each creating over 500 jobs. Unlike the U.S. focus on tech manufacturing, Mexico focuses on traditional sectors such as automative parts, appliances, and consumer goods.
Looking at the future, the U.S. manufacturing sector’s growth outlook remains strong, regardless of the results of November’s presidential election, Savills said. That’s because both candidates favor protectionist trade policies, and since significant change to federal incentives would require a single party to control both the legislative and executive branches. Rather than relying on changes in political leadership, future growth of U.S. manufacturing now hinges on finding affordable, reliable power amid increasing competition between manufacturing sites and data centers, Savills said.
Jason Kra kicked off his presentation at the Council of Supply Chain Management Professionals (CSCMP) EDGE Conference on Tuesday morning with a question: “How do we use data in assessing what countries we should be investing in for future supply chain decisions?” As president of Li & Fung where he oversees the supply chain solutions company’s wholesale and distribution business in the U.S., Kra understands that many companies are looking for ways to assess risk in their supply chains and diversify their operations beyond China. To properly assess risk, however, you need quality data and a decision model, he said.
In January 2024, in addition to his full-time job, Kra joined American University’s Kogod School of Business as an adjunct professor of the school’s master’s program where he decided to find some answers to his above question about data.
For his research, he created the following situation: “How can data be used to assess the attractiveness of scalable apparel-producing countries for planning based on stability and predictability, and what factors should be considered in the decision-making process to de-risk country diversification decisions?”
Since diversification and resilience have been hot topics in the supply chain space since the U.S.’s 2017 trade war with China, Kra sought to find a way to apply a scientific method to assess supply chain risk. He specifically wanted to answer the following questions:
1.Which methodology is most appropriate to investigate when selecting a country to produce apparel in based on weighted criteria?
2.What criteria should be used to evaluate a production country’s suitability for scalable manufacturing as a future investment?
3.What are the weights (relative importance) of each criterion?
4.How can this methodology be utilized to assess the suitability of production countries for scalable apparel manufacturing and to create a country ranking?
5.Will the criteria and methodology apply to other industries?
After creating a list of criteria and weight rankings based on importance, Kra reached out to 70 senior managers with 20+ years of experience and C-suite executives to get their feedback. What he found was a big difference in criteria/weight rankings between the C-suite and senior managers.
“That huge gap is a good area for future research,” said Kra. “If you don’t have alignment between your C-suite and your senior managers who are doing a lot of the execution, you’re never going to achieve the goals you set as a company.”
With the research results, Kra created a decision model for country selection that can be applied to any industry and customized based on a company’s unique needs. That model includes discussing the data findings, creating a list of diversification countries, and finally, looking at future trends to factor in (like exponential technology, speed, types of supply chains and geopolitics, and sustainability).
After showcasing his research data to the EDGE audience, Kra ended his presentation by sharing some key takeaways from his research:
China diversification strategies alone are not enough. The world will continue to be volatile and disruptive. Country and region diversification is the only protection.
Managers need to balance trade-offs between what is optimal and what is acceptable regarding supply chain decisions. Decision-makers need to find the best country at the lowest price, with the most dependability.
There is a disconnect or misalignment between C-suite executives and senior managers who execute the strategy. So further education and alignment is critical.
Data-driven decision-making for your company/industry: This can be done for any industry—the data is customizable, and there are many “free” sources you can access to put together regional and country data. Utilizing data helps eliminate path dependency (for example, relying on a lean or just-in-time inventory) and keeps executives and managers aligned.
“Look at the business you envision in the future,” said Kra, “and make that your model for today.”
Turning around a failing warehouse operation demands a similar methodology to how emergency room doctors triage troubled patients at the hospital, a speaker said today in a session at the Council of Supply Chain Management Professionals (CSCMP)’s EDGE Conference in Nashville.
There are many reasons that a warehouse might start to miss its targets, such as a sudden volume increase or a new IT system implementation gone wrong, said Adri McCaskill, general manager for iPlan’s Warehouse Management business unit. But whatever the cause, the basic rescue strategy is the same: “Just like medicine, you do triage,” she said. “The most life-threatening problem we try to solve first. And only then, once we’ve stopped the bleeding, we can move on.”
In McCaskill’s comparison, just as a doctor might have to break some ribs through energetic CPR to get a patient’s heart beating again, a failing warehouse might need to recover by “breaking some ribs” in a business sense, such as making management changes or stock write-downs.
Once the business has made some stopgap solutions to “stop the bleeding,” it can proceed to a disciplined recovery, she said. And to reach their final goal, managers can use the classic tools of people, process, and technology to improve what she called the three most important key performance indicators (KPIs): on time in full (OTIF), inventory accuracy, and staff turnover.
CSCMP EDGE attendees gathered Tuesday afternoon for an update and outlook on the truckload (TL) market, which is on the upswing following the longest down cycle in recorded history. Kevin Adamik of RXO (formerly Coyote Logistics), offered an overview of truckload market cycles, highlighting major trends from the recent freight recession and providing an update on where the TL cycle is now.
EDGE 2024, sponsored by the Council of Supply Chain Management Professionals (CSCMP), is taking place this week in Nashville.
Citing data from the Coyote Curve index (which measures year-over-year changes in spot market rates) and other sources, Adamik outlined the dynamics of the TL market. He explained that the last cycle—which lasted from about 2019 to 2024—was longer than the typical three to four-year market cycle, marked by volatile conditions spurred by the Covid-19 pandemic. That cycle is behind us now, he said, adding that the market has reached equilibrium and is headed toward an inflationary environment.
Adamik also told attendees that he expects the new TL cycle to be marked by far less volatility, with a return to more typical conditions. And he offered a slate of supply and demand trends to note as the industry moves into the new cycle.
Supply trends include:
Carrier operating authorities are declining;
Employment in the trucking industry is declining;
Private fleets have expanded, but the expansion has stopped;
Truckload orders are falling.
Demand trends include:
Consumer spending is stable, but is still more service-centric and less goods-intensive;
After a steep decline, imports are on the rise;
Freight volumes have been sluggish but are showing signs of life.
CSCMP EDGE runs through Wednesday, October 2, at Nashville’s Gaylord Opryland Hotel & Resort.