Editor's Note: In this excerpt adapted from his book, Reinventing the Supply Chain: A 21st-Century Covenant with America, University of Denver supply chain professor Jack Buffington reimagines how U.S. supply chains could be structured. He argues that U.S. supply chains are currently optimized to meet private market objectives and rarely “consider the resiliency needed to ensure the public good in a time of crisis.”
He proposes that public sector investment could be used to develop community-based supply chains that would “advocate for their citizens through innovation and enterprise.” These community-based supply chains, or enterprise zones, would use advanced digital technology to manufacture and sell products first locally and then globally. Buffington argues that these enterprise zones are not meant to displace large companies such as Amazon and Walmart, rather they are to act as their future competitors.
Since the beginning of the 21st century, one of China’s goals has been to create a supply chain strategy that balances itself through “dual circulation,” which means keeping its economy open to the world when it is in China’s best interest to do so, but then pulling back from globalization when its necessary to stabilize its domestic markets. The concept is an intentionally vague term and does not seem to be clearly articulated in any detail in official Chinese government economic plans, but it has been a foundational strategy of the nation since it entered the World Trade Organization (WTO) at the beginning of the 21st century. It is sometimes described as “capitalism with Chinese characteristics.” …
To compete with this 21st-century model of globalization, the United States needs to develop its own version of dual circulation with American characteristics by creating a community-based supply chain system. … This would involve the creation of an enterprise innovation model that takes advantage of the strengths of the American culture **ital{and} of a reindustrialization strategy to develop an American Silk Road of sorts. This model would consist of a networked collection of micro-manufacturing hubs at the community level using broadband infrastructure, advanced manufacturing techniques, and a modernized approach to American education. This model would leverage both America’s innovation engine and emerging 21st-century technologies.
This community-based supply chain systems would focus internally first and then project outward to the world, from localization to globalization, to create a “glocal” model. Compared to China’s approach of dual circulation, which controls the balancing of supply and demand through a centralized governmental system in which all roads lead back to Beijing, this American system would work through individualized producer and consumer channels. … The goal would be to reform markets through people, process, and technology, not bureaucracy and policy tactics.
America’s model should be for the public sector to incentivize nodal self-reliance, allowing the individual to express himself or herself through the market. This is a paradigm shift from large-scale global multinational corporations achieving economies of scale, often enabled by large institutions.
Through public investment in community-based infrastructures such as 3D printing and logistics centers, the United States could put communities that have been excluded from economic development for over half a century back on the map. … An entire glocalized supply chain could be constructed both by and for the community and networked across the planet. This networked supply chain could connect to the next town over, to an Asian corporation, to a seaport, or to any municipality worldwide. Such a model offers unlimited possibilities, all within the community’s own control rather than dependent on big government or business.
Think of this community-based system as one that mirrors the internet, a decentralized array of clusters, constantly changing, always connected. Its logistics are virtual algorithms rather than physical routes and destinations. … This model starts virtual and then is physical. Fulfillment in this new model is done virtually as much as possible before transitioning to traditional logistical forms such as warehousing, distribution, transportation, and retail stores.
Take, for example, West Baltimore, a crumbling community plagued by drug dealing and limited to remedial employment opportunities, such as retail food service at minimum wage. If West Baltimore had access to an upgraded broadband infrastructure, an open-source blockchain system to enable transactions, and an advanced manufacturing center to promote production, its schools could teach its students to act as nodes within a community-based supply chain system. A virtual logistics system would allow them to create a network across other communities through the internet. The planning, sourcing, and distribution of materials and services could be transacted through the blockchain. These materials and services could then be manufactured into products and distributed and retailed within a peer-to-peer model. Physical supply chains have flown over and around communities like West Baltimore; digital systems can reintroduce a communal and global approach or glocal virtual logistics.
A proposed glocal model is antithetical to what logistics professionals have been taught for decades: that optimization is a physical point A to B process primarily focused on cheap labor markets and technology. In this new model, let’s call it Logistics 2.0, supply chains will become more virtual than physical. Rather than optimizing from point A to point B to enable cheaper prices for consumers and producers, a digital supply chain system can eliminate these spatial challenges by eliminating these physical limitations and redefining who is a customer and who is a producer. Consumers and producers can be anyone, living anywhere, so as long as they are networked to do so. …
A national platform to kick off a community-based supply chain network would commence through incentives and subsidies for a public broadband infrastructure and public education reform. With this platform in place, a digital infrastructure would network each community in the nation and around the world, similar to how a national railroad system helped to create the physical network of the U.S. supply chain over a century ago. Then each state and local municipality could determine its separate economic development plan, perhaps through the seeding of business case funding for local communities to begin justifying their models. For example, the U.S. government could fund the infrastructure and educational strategy, and Maryland could fund the feasibility study and proof of concept of a community-based supply chain based in the city of Baltimore. If the feasibility study is justified, the federal and state governments could then offer further incentives or subsidies for local communities to purchase additional equipment for the community system, such as 3D printers, information technology equipment, and so on.
Through this model, local entrepreneurs—or nodes—are funded in an innovation-based approach, but one with lower barriers to entry than exist today (such as limits on significant capital funding requirements that make entrepreneurship a high-risk, entry-restricted endeavor). Building this 21st-century model of innovation, entrepreneurship, and supply chain through a community-based network model will take time and will require commitment. It will require iteration as the public and private sectors, as well as the nodes and existing businesses, learn how to compete against existing large multinational corporations. This is the real competitive advantage of this system compared to China’s state-owned enterprises.
The U.S., U.K., and Australia will strengthen supply chain resiliency by sharing data and taking joint actions under the terms of a pact signed last week, the three nations said.
The agreement creates a “Supply Chain Resilience Cooperation Group” designed to build resilience in priority supply chains and to enhance the members’ mutual ability to identify and address risks, threats, and disruptions, according to the U.K.’s Department for Business and Trade.
One of the top priorities for the new group is developing an early warning pilot focused on the telecommunications supply chain, which is essential for the three countries’ global, digitized economies, they said. By identifying and monitoring disruption risks to the telecommunications supply chain, this pilot will enhance all three countries’ knowledge of relevant vulnerabilities, criticality, and residual risks. It will also develop procedures for sharing this information and responding cooperatively to disruptions.
According to the U.S. Department of Homeland Security (DHS), the group chose that sector because telecommunications infrastructure is vital to the distribution of public safety information, emergency services, and the day to day lives of many citizens. For example, undersea fiberoptic cables carry over 95% of transoceanic data traffic without which smartphones, financial networks, and communications systems would cease to function reliably.
“The resilience of our critical supply chains is a homeland security and economic security imperative,” Secretary of Homeland Security Alejandro N. Mayorkas said in a release. “Collaboration with international partners allows us to anticipate and mitigate disruptions before they occur. Our new U.S.-U.K.-Australia Supply Chain Resilience Cooperation Group will help ensure that our communities continue to have the essential goods and services they need, when they need them.”
Artificial intelligence (AI) tools can help users build “smart and responsive supply chains” by increasing workforce productivity, expanding visibility, accelerating processes, and prioritizing the next best action to drive results, according to business software vendor Oracle.
To help reach that goal, the Texas company last week released software upgrades including user experience (UX) enhancements to its Oracle Fusion Cloud Supply Chain & Manufacturing (SCM) suite.
“Organizations are under pressure to create efficient and resilient supply chains that can quickly adapt to economic conditions, control costs, and protect margins,” Chris Leone, executive vice president, Applications Development, Oracle, said in a release. “The latest enhancements to Oracle Cloud SCM help customers create a smarter, more responsive supply chain by enabling them to optimize planning and execution and improve the speed and accuracy of processes.”
According to Oracle, specific upgrades feature changes to its:
Production Supervisor Workbench, which helps organizations improve manufacturing performance by providing real-time insight into work orders and generative AI-powered shift reporting.
Maintenance Supervisor Workbench, which helps organizations increase productivity and reduce asset downtime by resolving maintenance issues faster.
Order Management Enhancements, which help organizations increase operational performance by enabling users to quickly create and find orders, take actions, and engage customers.
Product Lifecycle Management (PLM) Enhancements, which help organizations accelerate product development and go-to-market by enabling users to quickly find items and configure critical objects and navigation paths to meet business-critical priorities.
Nearly one-third of American consumers have increased their secondhand purchases in the past year, revealing a jump in “recommerce” according to a buyer survey from ShipStation, a provider of web-based shipping and order fulfillment solutions.
The number comes from a survey of 500 U.S. consumers showing that nearly one in four (23%) Americans lack confidence in making purchases over $200 in the next six months. Due to economic uncertainty, savvy shoppers are looking for ways to save money without sacrificing quality or style, the research found.
Younger shoppers are leading the charge in that trend, with 59% of Gen Z and 48% of Millennials buying pre-owned items weekly or monthly. That rate makes Gen Z nearly twice as likely to buy second hand compared to older generations.
The primary reason that shoppers say they have increased their recommerce habits is lower prices (74%), followed by the thrill of finding unique or rare items (38%) and getting higher quality for a lower price (28%). Only 14% of Americans cite environmental concerns as a primary reason they shop second-hand.
Despite the challenge of adjusting to the new pattern, recommerce represents a strategic opportunity for businesses to capture today’s budget-minded shoppers and foster long-term loyalty, Austin, Texas-based ShipStation said.
For example, retailers don’t have to sell used goods to capitalize on the secondhand boom. Instead, they can offer trade-in programs swapping discounts or store credit for shoppers’ old items. And they can improve product discoverability to help customers—particularly older generations—find what they’re looking for.
Other ways for retailers to connect with recommerce shoppers are to improve shipping practices. According to ShipStation:
70% of shoppers won’t return to a brand if shipping is too expensive.
51% of consumers are turned off by late deliveries
40% of shoppers won’t return to a retailer again if the packaging is bad.
Businesses were preparing to deal with the effects of the latest major storm of the 2024 hurricane season as Francine barreled toward the Gulf Coast Wednesday.
Louisiana was experiencing heavy rain and wind gusts at midday as the storm moved northeast through the Gulf and was expected to pick up speed. The state will bear the brunt of Francine’s wind, rain, and storm damage, according to forecasters at weather service provider AccuWeather.
“AccuWeather meteorologists are projecting a storm surge of 6-10 feet along much of the Louisiana coast with a pocket of 10-15 feet on some of the inland bays in south-central Louisiana,” the company reported in an afternoon update Wednesday.
Businesses and supply chains were prepping for delays and disruptions from the storm earlier this week. Supply chain mapping and monitoring firm Resilinc said the storm will have a “significant impact” on a wide range of industries along the Gulf Coast, including aerospace, life sciences, manufacturing, oil and gas, and high-tech, among others. In a statement, Resilinc said energy companies had evacuated personnel and suspended operations on oil platforms as of Tuesday. In addition, the firm said its proprietary data showed the storm could affect nearly 11,000 manufacturing, warehousing, distribution, fabrication, and testing sites across the region, putting at risk more than 57,000 parts used in everyday items and the manufacture of more than 4,000 products.
Francine, which was expected to make landfall as a category 2 hurricane, according to AccuWeather, follows the devastating effects of two storms earlier this summer: Hurricane Beryl, which hit the Texas coast in July, and Hurricane Debby, which caused $28 billion in damage and economic loss after hitting the Southeast on August 5.
Keep ReadingShow less
Supply chain managers at consumer goods manufacturing companies are tasked with meeting mandates from large retailers to implement item-level RFID.
Supply chain managers at consumer goods manufacturing companies are tasked with meeting mandates from large retailers to implement item-level RFID. Initially these requirements applied primarily to apparel manufacturers and brands. Now, realizing the fruits of this first RFID wave, retailers are turning to suppliers to tag more merchandise.
This is one more priority for supply chain leaders, who suddenly have RFID added to their to-do list. How to integrate tagging into automated production lines? How to ensure each tag functions properly after goods are packed, shipped, and shelved? Where to position the RFID tag on the product? All are important questions to be answered in order to implement item-level RFID. The clock is ticking on retail mandates.
Different products, new RFID considerations
Hangtags, the primary form of apparel product identification, present a relatively easy way to attach an RFID tag. Pressure-sensitive labels likewise can carry an RFID inlay. The inlay, consisting of a microchip and antenna, holds the product’s unique identifying information. This tiny device is activated when the RFID reader passes by it. For nonapparel products, in many cases, there is no way to attach a hangtag. Therefore, a pressure-sensitive RFID label often must be put directly on the product. If the product is packaged in a box, the RFID carrier can be attached to or placed inside the box. Either way involves the use of just the right solutions, including the adhesive, shape, dimension, and placement. Moreover, there must be an efficient way to attach the labels to products. This requires process engineering and sometimes capital investment to integrate RFID labeling into highly automated manufacturing lines.
Metals, liquids, and low-surface-energy (LSE) materials pose hurdles for RFID item tagging. Tag and label inlays cannot be read properly through metals and liquids, and the pressure-sensitive labels do not always stick well to product surfaces containing silicone, vinyl, polyethylene, and polystyrene. Very small items are also difficult to tag. Metal paint cans, caulk or paste tubes, lipsticks, and reusable water bottles are just a few products that present RFID tagging challenges.
In other cases, it is not so much the product itself that hinders readability but rather the shipping method. For example, it is relatively straightforward to apply an RFID tag or label to a bag of fertilizer. But the fertilizer bags might be stacked 60 deep on a pallet. The pressure is too much. It damages the inlay, killing the tag’s readability. So, RFID tags, which were perfectly fine coming off the production line, are now dead from the stacking pressure.
Solutions and testing
RFID tagging and labeling programs take time to get right. While some manufacturers can set up a successful process in a few weeks or months, for others it can take six months, nine months, a year or longer. Variables influencing implementation time include capital equipment investments, the product types (for example, are the materials, shapes, or surfaces potentially problematic?), label supplier capacity and capabilities, and third-party testing rounds.
The good news is that best practices are being refined every day to incorporate RFID on difficult-to-tag products. A case in point is finding answers to RFID-inlay readability issues on metal or liquid products. There are ways to attach an RFID label to the product’s lid or cap.
The University of Auburn RFID Lab is the de facto U.S. authority on all things retail RFID. Through its ARC program, the lab works with end users to make sure RFID tags meet or exceed their required performance and quality levels. Walmart, for example, requires its suppliers to source from Auburn RFID Lab’s ARC program-approved inlay companies. “ARC is a test system and database that stores comprehensive performance data of in-development and market available RFID tags,” according to the lab’s website. “ARC has been working with end users to translate RFID use cases into specific levels of performance in the ARC test environment.”
High-quality RFID tags and labels are at the heart of it all. The following are some considerations to keep in mind when choosing an RFID tag and label provider:
What are their quality control and testing capabilities? Can they confirm that every tag is readable? Do they have software to verify that UPC and RFID information match up? Do they possess familiarity with Auburn’s RFID Lab approval process?
What is their capacity? How many thousands or millions of inlays do they create per day? Are there minimum order quantities?
What are their order management and shipping processes like? What is their delivery speed? How easy are they to order from? Where are their print facilities located?
Do they offer customization? Do they possess specialized equipment? Can they die cut irregular shapes, including very small dimensions? Do they possess adhesive expertise and application equipment? Do they have solutions for metal, liquid, and other difficult-to-tag items? Are they able to configure label rolls to work on automatic label dispensers?
It takes trial and error to implement RFID item tagging for nonapparel products. Effective, compliant programs do not manifest overnight. Collaboration with experienced label providers and the Auburn RFID Lab will help manufacturers overcome even the most complex RFID tagging challenges. There will be a roadmap to success, and the results in the form of better inventory visibility, swifter sell-through, and stronger sales will be well worth it.