Harvey moves on, leaving U.S. transportation network with formidable challenges
Trucking operations to resume out of balance, with many truckload carriers, drivers chasing high-margin "FEMA Freight." LTL carriers may see major cost hit.
There are countless unforgettable images capturing Hurricane Harvey's destructive path across Houston, the Texas Gulf Coast, and Louisiana. But for folks who ship and move stuff for a living, and who face the daunting prospect of returning a key part of the U.S. economy to working order, two are particularly poignant.
After regaining strength for the past 24 hours over the warm waters of the Gulf of Mexico, Harvey made landfall again yesterday morning east of Houston, sparing the nation's fourth most populous city further misery after dumping an almost biblical 52 inches of rain in some areas in just the past five days. Instead, Harvey turned towards Louisiana, but not before effectively drowning Port Arthur, Texas, home to the nation's largest oil refinery, on its way to swamping Baton Rouge and New Orleans, among other Louisiana cities.
Little has changed at this point in the transport ecosystem. The Port of Houston, as well as the city's two major airports, George Bush Intercontinental and William P. Hobby, remains closed until further notice. Omaha-based rail giant Union Pacific Corp., whose network feeds into the affected areas, continues to suspend service from Brownsville, Texas to Lake Charles, La. Most areas of east of downtown Houston are still inaccessible, UP said. The railroad has begun inspecting most of its infrastructure in Houston and west of the city, using helicopters and drones to view the damage in areas where there is no road access.
Rival BNSF Railway, which also serves the region, said Tuesday that it continues to suspend all Houston originating and destination traffic, as well as all traffic scheduled to route through Houston. BNSF's Houston-area rail yards and facilities, such as those that house intermodal and automotive operations, remain closed until further notice, the Fort Worth, Texas-based railroad said. "Given the size and scope of the flooding, normal train flows in the area are not likely to resume for an extended period," and customers should expect continued delays, BNSF said.
UPS Inc., the nation's largest transportation company, said that 574 zip codes in Texas and four in Louisiana are experiencing some level of service disruption. "There continue to be many locations where no pickup and deliveries are being made," the company said in an online service alert.
Companies shipping into the Houston area will experience extensive delays, though operations have resumed in Austin, Atlanta-based UPS said. UPS advised shippers to contact their customers prior to shipping to see if their locations have been impacted by the flooding. Rival FedEx Corp., based in Memphis, said it continues to monitor the situation but provided no details on service issues.
Not surprisingly, trucking networks are likely to find themselves out of balance once the region's highways, state, and local roads become sufficiently passable for the rigs to roll. Truckload carriers chasing so-called FEMA Freight, shipments of emergency supplies that are priced at a premium, will descend on south Texas, siphoning off capacity from elsewhere and raising spot, or noncontract rates, in the region and, for the short term, nationwide. Commercial truckload shipments bound for Houston or for south Texas may be delayed or re-routed due to a compromised infrastructure, creating a ripple effect as markets like Dallas, San Antonio, and Austin become de facto staging points and themselves become congested.
Less-than-truckload (LTL) carriers may face added pressure because they operate costly and complex hub-and-spoke type networks, part of which have been idled for days.
Re-balancing the typical LTL network will likely be expensive in terms of additional manpower needed to get loads back on their way, as well as the costs of possibly relocating personnel, cleaning up terminals, and paying freight claims.
C. Thomas Barnes, president of Chicago-based logistics technology provider project44 and a veteran of more than 20 years in the LTL, truckload, and third party logistics (3PL) segments, estimated that it will cost LTL carriers in aggregate, as much as $250 million to restore their networks to pre-Harvey conditions.
What's more, LTL rates are considered "static" in that they don't change frequently and become embedded in a shipper's or 3PL partners' transportation management systems (TMS). Attempts by LTL carriers to boost rates to offset rapidly escalating and extraordinary costs would require shippers or 3PL's to spend hours manually loading carrier rate information into a TMS, Barnes said. This becomes problematic when natural disasters create major imbalances in LTL carrier networks, he said.
According to consultancy FTR, Harvey will "strongly affect" more than 7 percent of U.S. trucking, with about 10 percent of all trucking operations affected during the first week of operation. A portion of the country's trucking network will be impaired for as long as two weeks, FTR said. After a month, about 2 percent of the national network and one-quarter of the regional system—skewed heavily towards the Gulf—will be impacted. Regional services will absorb most of the dislocation, FTR said.
ReposiTrak, a global food traceability network operator, will partner with Upshop, a provider of store operations technology for food retailers, to create an end-to-end grocery traceability solution that reaches from the supply chain to the retail store, the firms said today.
The partnership creates a data connection between suppliers and the retail store. It works by integrating Salt Lake City-based ReposiTrak’s network of thousands of suppliers and their traceability shipment data with Austin, Texas-based Upshop’s network of more than 450 retailers and their retail stores.
That accomplishment is important because it will allow food sector trading partners to meet the U.S. FDA’s Food Safety Modernization Act Section 204d (FSMA 204) requirements that they must create and store complete traceability records for certain foods.
And according to ReposiTrak and Upshop, the traceability solution may also unlock potential business benefits. It could do that by creating margin and growth opportunities in stores by connecting supply chain data with store data, thus allowing users to optimize inventory, labor, and customer experience management automation.
"Traceability requires data from the supply chain and – importantly – confirmation at the retail store that the proper and accurate lot code data from each shipment has been captured when the product is received. The missing piece for us has been the supply chain data. ReposiTrak is the leader in capturing and managing supply chain data, starting at the suppliers. Together, we can deliver a single, comprehensive traceability solution," Mark Hawthorne, chief innovation and strategy officer at Upshop, said in a release.
"Once the data is flowing the benefits are compounding. Traceability data can be used to improve food safety, reduce invoice discrepancies, and identify ways to reduce waste and improve efficiencies throughout the store,” Hawthorne said.
Under FSMA 204, retailers are required by law to track Key Data Elements (KDEs) to the store-level for every shipment containing high-risk food items from the Food Traceability List (FTL). ReposiTrak and Upshop say that major industry retailers have made public commitments to traceability, announcing programs that require more traceability data for all food product on a faster timeline. The efforts of those retailers have activated the industry, motivating others to institute traceability programs now, ahead of the FDA’s enforcement deadline of January 20, 2026.
Inclusive procurement practices can fuel economic growth and create jobs worldwide through increased partnerships with small and diverse suppliers, according to a study from the Illinois firm Supplier.io.
The firm’s “2024 Supplier Diversity Economic Impact Report” found that $168 billion spent directly with those suppliers generated a total economic impact of $303 billion. That analysis can help supplier diversity managers and chief procurement officers implement programs that grow diversity spend, improve supply chain competitiveness, and increase brand value, the firm said.
The companies featured in Supplier.io’s report collectively supported more than 710,000 direct jobs and contributed $60 billion in direct wages through their investments in small and diverse suppliers. According to the analysis, those purchases created a ripple effect, supporting over 1.4 million jobs and driving $105 billion in total income when factoring in direct, indirect, and induced economic impacts.
“At Supplier.io, we believe that empowering businesses with advanced supplier intelligence not only enhances their operational resilience but also significantly mitigates risks,” Aylin Basom, CEO of Supplier.io, said in a release. “Our platform provides critical insights that drive efficiency and innovation, enabling companies to find and invest in small and diverse suppliers. This approach helps build stronger, more reliable supply chains.”
Shippers today are praising an 11th-hour contract agreement that has averted the threat of a strike by dockworkers at East and Gulf coast ports that could have frozen container imports and exports as soon as January 16.
The agreement came late last night between the International Longshoremen’s Association (ILA) representing some 45,000 workers and the United States Maritime Alliance (USMX) that includes the operators of 14 port facilities up and down the coast.
Details of the new agreement on those issues have not yet been made public, but in the meantime, retailers and manufacturers are heaving sighs of relief that trade flows will continue.
“Providing certainty with a new contract and avoiding further disruptions is paramount to ensure retail goods arrive in a timely manner for consumers. The agreement will also pave the way for much-needed modernization efforts, which are essential for future growth at these ports and the overall resiliency of our nation’s supply chain,” Gold said.
The next step in the process is for both sides to ratify the tentative agreement, so negotiators have agreed to keep those details private in the meantime, according to identical statements released by the ILA and the USMX. In their joint statement, the groups called the six-year deal a “win-win,” saying: “This agreement protects current ILA jobs and establishes a framework for implementing technologies that will create more jobs while modernizing East and Gulf coasts ports – making them safer and more efficient, and creating the capacity they need to keep our supply chains strong. This is a win-win agreement that creates ILA jobs, supports American consumers and businesses, and keeps the American economy the key hub of the global marketplace.”
The breakthrough hints at broader supply chain trends, which will focus on the tension between operational efficiency and workforce job protection, not just at ports but across other sectors as well, according to a statement from Judah Levine, head of research at Freightos, a freight booking and payment platform. Port automation was the major sticking point leading up to this agreement, as the USMX pushed for technologies to make ports more efficient, while the ILA opposed automation or semi-automation that could threaten jobs.
"This is a six-year détente in the tech-versus-labor tug-of-war at U.S. ports," Levine said. “Automation remains a lightning rod—and likely one we’ll see in other industries—but this deal suggests a cautious path forward."
Logistics industry growth slowed in December due to a seasonal wind-down of inventory and following one of the busiest holiday shopping seasons on record, according to the latest Logistics Managers’ Index (LMI) report, released this week.
The monthly LMI was 57.3 in December, down more than a percentage point from November’s reading of 58.4. Despite the slowdown, economic activity across the industry continued to expand, as an LMI reading above 50 indicates growth and a reading below 50 indicates contraction.
The LMI researchers said the monthly conditions were largely due to seasonal drawdowns in inventory levels—and the associated costs of holding them—at the retail level. The LMI’s Inventory Levels index registered 50, falling from 56.1 in November. That reduction also affected warehousing capacity, which slowed but remained in expansion mode: The LMI’s warehousing capacity index fell 7 points to a reading of 61.6.
December’s results reflect a continued trend toward more typical industry growth patterns following recent years of volatility—and they point to a successful peak holiday season as well.
“Retailers were clearly correct in their bet to stock [up] on goods ahead of the holiday season,” the LMI researchers wrote in their monthly report. “Holiday sales from November until Christmas Eve were up 3.8% year-over-year according to Mastercard. This was largely driven by a 6.7% increase in e-commerce sales, although in-person spending was up 2.9% as well.”
And those results came during a compressed peak shopping cycle.
“The increase in spending came despite the shorter holiday season due to the late Thanksgiving,” the researchers also wrote, citing National Retail Federation (NRF) estimates that U.S. shoppers spent just short of a trillion dollars in November and December, making it the busiest holiday season of all time.
The LMI is a monthly survey of logistics managers from across the country. It tracks industry growth overall and across eight areas: inventory levels and costs; warehousing capacity, utilization, and prices; and transportation capacity, utilization, and prices. The report is released monthly by researchers from Arizona State University, Colorado State University, Rochester Institute of Technology, Rutgers University, and the University of Nevada, Reno, in conjunction with the Council of Supply Chain Management Professionals (CSCMP).
The three companies say the deal will allow clients to both define ideal set-ups for new warehouses and to continuously enhance existing facilities with Mega, an Nvidia Omniverse blueprint for large-scale industrial digital twins. The strategy includes a digital twin powered by physical AI – AI models that embody principles and qualities of the physical world – to improve the performance of intelligent warehouses that operate with automated forklifts, smart cameras and automation and robotics solutions.
The partners’ approach will take advantage of digital twins to plan warehouses and train robots, they said. “Future warehouses will function like massive autonomous robots, orchestrating fleets of robots within them,” Jensen Huang, founder and CEO of Nvidia, said in a release. “By integrating Omniverse and Mega into their solutions, Kion and Accenture can dramatically accelerate the development of industrial AI and autonomy for the world’s distribution and logistics ecosystem.”
Kion said it will use Nvidia’s technology to provide digital twins of warehouses that allows facility operators to design the most efficient and safe warehouse configuration without interrupting operations for testing. That includes optimizing the number of robots, workers, and automation equipment. The digital twin provides a testing ground for all aspects of warehouse operations, including facility layouts, the behavior of robot fleets, and the optimal number of workers and intelligent vehicles, the company said.
In that approach, the digital twin doesn’t stop at simulating and testing configurations, but it also trains the warehouse robots to handle changing conditions such as demand, inventory fluctuation, and layout changes. Integrated with Kion’s warehouse management software (WMS), the digital twin assigns tasks like moving goods from buffer zones to storage locations to virtual robots. And powered by advanced AI, the virtual robots plan, execute, and refine these tasks in a continuous loop, simulating and ultimately optimizing real-world operations with infinite scenarios, Kion said.